S Series AOI

AI is not just an end-of-line filter — it runs through data preparation, design, inspection, analysis and re-use, cutting false calls at every step.

Six key AI actions

• AI-assisted data preparation — the machine reads the customer's original data package and converts it into machine-ready data, confirmed by an engineer
• AI smart CAM — detects sharp corners in the design and rounds them, reducing corner-related false calls
• Built-in AI point screening — filters known invalid features of the part number on the machine, keeping candidates and manual review
• External AI filtering — Polar Light AI reads candidates, images, part numbers and engineer review results, filtering about 75% of remaining false candidates
• AI analytics — statistics of inspection results, review records and defect types per part number
• Part-number pool — original data, machine data, statistics and AI learning state archived and re-used together

Full-process filtering

A single end-of-line AI filter acts once. The full-process AI reduces false calls stage by stage from four different sources:

100 → 70 → 35 → 14 → 3.5 — about 96.5% cumulative reduction.

AI workstation

How to introduce it

Start with one high-value part number to close the AI loop, then scale to volume production.